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Engine:
- Adjust engine valves to specs
- Replace mechanical injectors/ test electronic injectors – replace as needed
- Replace worn belts and hoses
- Pressure test cooling system, check t-stat & radiator cap
- Drain and refill cooling system
- Test anti-freeze to -40F and check DCA level
- Inspect/repair air intake piping & clamp tightness
- Inspect/repair turbo
- Inspect/repair exhaust system
- Change engine oil and filters
- Change Fuel filter
- Change coolant filter
- Replace air filter
- Inspect/repair air cleaner indicator
Rear Carriers:
- Inspect for proper operation
- Inspect for external leaks
- Replace lubricant
- Replace breathers
Tires:
- Install new steer axle tires
- Install new recap drive tires
Brakes:
- Inspect brakes & drums - must be at least 70%
- Inspect slack adjusters & chambers
- Inspect brake camshafts
- Adjust brakes as needed
- Service Air drier
- Drain water from air tanks
- Inspect brake tubing for leaks or wear
Mixer Assembly:
- Install rebuilt ZF Gear Box
- Change/flush Hydraulic fluids and filters
- Inspect rollers for condition & alignment
- Repair hopper and chute system
- Inspect/repair hydraulic leaks - hoses, cylinders, pumps & manifold
- Inspect water system for operation & condition
- Inspect constant speed operation
- Replace drum to better than 50% drum and fin thickness
- Repair all lights
- Inspect cooler fan and cooler operation
- Inspect fenders & mounting
- Inspect wash down platform & safety rails
- Repair cables and controls
- Inspect operation of all controls front and rear
- Inspect ladder condition & operation
- Inspect slump meter operation
- Inspect extension chute racks, cable & straps
- Inspect pedestals & mounting - repair cracks
- Inspect tow loop
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Transmission:
- Inspect Transmission for proper operation
- Inspect Transmission for external leaks
- Inspect/adjust clutch operation, lube pivot points
- Inspect PTO operation
- Replace lubricant
- Replace breather
- If Automatic Trans change filters
Electrical:
- Install new batteries
- Install new battery jumper cables and inspect others
- Inspect battery box and holddown bolts
- Inspect charging/starting system operation
- Inspect/repair exterior lights to work
- Inspect/repair warning lights and alarms
Chassis:
- Inspect king pins
- Inspect steering gear, spindle, tie rods & drag link
- Inspect/fill oil level in power steering system
- Install new wheel seals
- Inspect front & rear springs, pins & u-bolts
- Inspect driveshaft, yokes, u-joints & carrier bearings
- Inspect/repair cracked crossmembers
- Inspect/repair cracked trunion
- Inspect for frame cracks
- Lubricate chassis
Cab:
- Inspect/repair operation of gauges
- Inspect/repair operation of warning devices
- Inspect/repair operation of all lamps
- Inspect/repair operation of mixer control lamps
- Inspect/repair operation of horns
- Inspect/repair operation of windshield wipers & washers
- Fill washer fluid reservoir
- Inspect/repair operation of Air Conditioning
- Inspect/repair seats & seatbelts
- Lube locks, latches and hinges
Paint repairs:
- Steam clean complete unit
- Chip concrete from frame and mixer assembly
- Media blast frame, wheels and mixer assembly
- Repair hood and cab as needed
- Inspect/replace glass for cracks or chips
- Paint cab, hood, chassis, mixer & running gear
- Paint interior of cab
- Install Second Generation decals
- Install safety equipment
- Inspect for proper chassis certification sticker in cab
- Install chassis ID sticker
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